Foundries engage banks to raise US$15m for retooling

Foundries are facilities that produce metal castings and offer casting-related services. A foundry is a factory where metal is melted and cast into new shapes.

THE Zimbabwe Institute of Foundries (ZIF) this week said it was engaging banks and government to raise US$15 million for retooling of the existing foundries dotted around the country.

Foundries are facilities that produce metal castings and offer casting-related services. A foundry is a factory where metal is melted and cast into new shapes.

ZIF chief operations officer Dosman Mangisi told the Zimbabwe Independent that retooling the sector will help cut the import bill.

“There are so many developments that we are anticipating this year, for example this year we are targeting automotive industries this year and we are happy that with the coming on board of the Dinson Iron and Steel, we are hoping that this will boost the foundries sector,” Mangisi said.

“We have been engaging the government and engaging them and we are also engaging banks in our bid to raise the required US$15 million for retooling of the existing foundries and this is a sector which has the capacity to add revenue to the fiscus.”

Mangisi also appealed for the sector’s leadership to speed up on the issues that hinder progress in the sector.

“Our appeal now as the foundries leadership is for the government to speed up on the issues that are affecting the industry which is retooling of the downstream industries and investing in new technologies.”

The foundry sector used to employ over 30 000 people but now the figure has gone down to about 5 000.

Steel producers who rely on scrap metal as raw material used to thrive in the nation, but over the past ten years, hundreds of businesses have shut down countrywide as a result of problems such as increased energy costs and lack of water, among other issues.

Mangisi said the mining sector, which is one of the biggest industries in the country, is importing over three billion dollars’ worth of metal products, adding that they were anticipating that by the end of next year, the imports would be cut by 50%.

He said the local industry was capable of producing the products, but requires retooling to operate at full throttle.

As a response to climate change, major steel corporations are investing in the decarbonisation of scrap mills. Experts predict that by 2030, there will be 8,2 billion people on the planet, which will increase garbage creation and offer significant opportunities for recycling, which will lower carbon emissions.

State-run Ziscosteel, the only steel producer in the nation, shut down in 2008, in part due to poor management and a lack of funding for retooling its outdated factory, among other reasons.

Zimbabwe has since spent billions of dollars on imports despite once being a major producer of steel and iron goods in southern Africa. Since iron and steel products are essential to the survival of other industries, the import bill is going up.

In 2021, steel and iron imports increased from US$306 million to around US$410 million thanks to a number of public and commercial infrastructure programmes, according to the most recent information from the Zimbabwe National Statistical Agency. The need for high-quality steel and iron products has grown, according to research.

The number of companies operating in the profitable steel recycling sector has increased as a result of the increased demand for steel.

Kuvimba Mining House, a government-controlled entity, has proposed to invest up to US$1,3 billion over three years to breathe a new lease of life into mothballed Zisco.

Major steel-processing giant, Dinson Iron and Steel Company (Disco) is constructing a US$1,5 billion steel plant in Mvuma, 200km south of Harare.

The company is touted as Africa’s biggest integrated steelworks.

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